CASE STUDY

Building a smarter factory: Data infrastructure as the backbone of industrial innovation

Manufacturing & MachineryData Engineering & Architecture

IMPACT SUMMARY

92%

Data reliability

Error rates dropped from 1 in 12 to 1 in 25

$1.4M

Annual cost savings

Efficiency gains from scrap reduction & downtime.

12x

Analytics query speed

From minutes to seconds on core queries.

+23K

Parts tracked monthly

IoT-tagged SKUs enabled full traceability.

Project Snapshot

A global manufacturer of precision components was struggling with outdated data infrastructure that couldn’t keep pace with the demands of its smart factory initiatives. Spreadsheets, disconnected ERP instances, and legacy SQL servers made it nearly impossible to get a real-time view of operations. Teams lacked trust in reports, data silos slowed analytics, and downtime analytics were reactive instead of preventative—costing time, money, and competitive edge.

Our Solution

We rebuilt their data foundation—consolidating fragmented sources into a modern, governed data lakehouse architecture. AI agents mapped relationships across ERP, MES, and sensor systems, while consultants standardized SKUs, hierarchies, and governance protocols. Real-time data pipelines now power a single source of operational truth, enabling predictive maintenance, scrap reduction, and agile inventory control. What was once reactive is now real-time—supporting smarter decisions from the floor to the boardroom.

SERVICE MIX

Data Foundation DesignIntelligent PipelinesGovernance EnablementReal-Time Visibility

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